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KAMA ProCut 76 Packaging Die Cutting

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Description

KAMA ProCut 76 Pack­aging

Kama ProCut 76: Effi­cient finishing for short runs and digit­ally printed pack­aging.

The folded carton your customers dream of has a high-quality finish, is version-controlled or indi­vidu­al­ised and can be delivered on-demand as a short run. With the die cutting and stamping machine KAMA ProCut 76 Pack­aging Edition your post-press setup is perfect for this, as it combines both key areas: quality of finish and cost effect­ive­ness.

Our “pack­aging die cutter” is designed for small to medium-sized runs and can handle the frequent set-up changes between orders in very short times. The camera-based AutoRe­gister also safe­guards the required accuracy for brand pack­aging and labels in the world of digital printing. Added to this are the advant­ages of the KAMA inline stripper, which reli­ably breaks out and separ­ates the blanks – completely without the need for any addi­tional tools. That really counts when it comes to short runs.

Among our pack­aging customers, the network-capable ProCut 76 Pack­aging has proved itself a capable work­horse for folded carton produc­tion for consumer goods, phar­ma­ceut­ical and health­care products, secondary pack­aging for food and for the phar­ma­ceut­icals market.

Applic­a­tions

  • Die Cutting
  • Creasing
  • Perfor­ating
  • Blind Embossing
  • Braille Embossing
  • Kiss Cut
  • Hot Cut
  • Strip­ping & Blanking

HIGH­LIGHTS

Unbeat­able range of applic­a­tions

Everything perfectly finished – in a single pass.

The ProCut 76 Pack­aging covers all the neces­sary applic­a­tions – from printed sheets to separ­ated blanks – and delivers blanks of the highest quality. Cutting without nicks, first-class creasing lines, embossed Braille dots, blowing out of hanger holes and small cut-outs and separ­a­tion of the blanks. Everything in a single pass.

Minimal set-up times

For rapid job changes.

Changeover in just 5 to 10 minutes? Perfectly feas­ible on the ProCut 76 Pack­aging. This means that even short runs of version-controlled and person­al­ised folded cartons or for regional and local brands can be processed cost-effect­ively.

Tool-free strip­ping

Auto­matic strip­ping with the produc­tion line still running.

What makes the auto­matic inline strip­ping and blanking unit KAMA SBU so special? The big advantage is, that the blanks are separ­ated completely without tools. No strip­ping tools, no tools for blanking, the separ­a­tion is done by program­mable rollers. So all costs for strip­ping and blanking tools are saved – for every order. Even small cut-outs, windows and Euroslot holes are removed. The blanks can be nested on the sheet for optimum util­isa­tion of paper and carton as the SBU spreads the shingle streams. The cutting grid is shredded and trans­ported down­wards. NEW: SBU with split gripper bar and 30 % more output.

Highest register accuracy

Meeting the highest demands of brand manu­fac­turers.

KAMA die cutting and stamping machines with AutoRe­gister achieve the highest register accuracy in the market. Digital prints are also processed with the AutoRe­gister to within an accuracy of 0.1 mm. For a high-quality appear­ance (brand pack­aging) in the super­market.

NEW: AutoRe­gister AR3 addi­tion­ally provides “skew adjust” – for maximum register accuracy with cut sheets adn twisted sheets, multiple embel­lish­ment and most demanding pack­aging.

For Print 4.0

Network integ­ra­tion now also for post-press finishing.

KAMA solu­tions can be networked for two-way data exchange with your ERP/​manage­ment system. The Job Manager sends the order data to the machines and commu­nic­ates the produc­tion data back to the MIS.

Modular concept

Retro­fit­table for even more bene­fits.

The ProCut 76 Pack­aging die cutting and embossing machine can be retro­fitted for further applic­a­tions thanks to its modular concept. For example, with a hot foil stamping system for embel­lish­ment. The tool-free, mobile strip­ping and blanking system can also be added later – connec­tions and elec­tronics are included in the basic machine.

Specific­a­tions – KAMA ProCut 76 Pack­aging

Process­able mater­ials & output
* dependent on material, sheet size and die config­ur­a­tion Tech­nical data and figures are subject to change.
Paper100 – 800 g/​m²
Paper­board, micro-corrug­ated boardmax. 1,500 g/​m² (bzw. 1.8 mm)
Plasticsmax. 1,500 g/​m²
Maximum sheet size760 x 600 mm (29 15/​16 x 23 5/​8 in)
Minimum sheet size279 x 210 mm (11 x 8 1/​4 in)
Speed*5,500 sheets/​h
Cutting force165 t, with servo motor 180 t
Maximum cutting size743 x 585 mm (29 3/​8 x 23 1/​16 in)
Gripper margin10 mm
Dimen­sions (length x width)4.87 x 2.69 m plus SBU

Converting for:

In terms of sheet size and applic­a­tions, the KAMA ProCut 76 Pack­aging is an ideal match for

digital printing presses like

  • HP Indigo 12000, 35K
  • XEROX IGEN, Iridesse
  • Fuji Jetstream 720
  • Konica Minolta KM-1

as well as for analogue printing presses like

  • Heidel­berg Anicolor, XL 75
  • Koenig & Bauer Rapida 76
  • Komori Lith­rone 29
  • Ryobi 760

Options

Example equip­ment for the ProCut 76 Pack­aging

  • KAMA AutoRe­gister: aligns every sheet based on the print image for finishing with highest regis­tra­tion accuracy in digital printing
  • Servo main drive for more power and asyn­chronous lifting speed
  • Quick-change heating plate system 4+1 for quick job changes
  • Module for hot cutting and creasing of plastic mater­ials
  • Job Manager for networked work­flows